Frequently Asked Question

Mesh-related failures include negative or collapsed cells, nonphysical oscillations, slow convergence, and output changes concentrated near poor-quality regions. Start by locating the cells associated with the largest residual or gradient changes.

Repair topology and quality before compensating with excessive relaxation. A stable but overly diffusive result can still be wrong.

Numerical error and convergence

A numerical solution approximates the continuous conservation laws on a finite set of cells or control volumes. Discretization error depends on characteristic size, stretching, skewness, alignment, interpolation, boundary treatment, and the output being measured. Iterative convergence is different from mesh convergence: a solver can reduce algebraic residuals while the engineering quantity continues to drift.

φ is the reported quantity and h is a characteristic mesh size. Use an analytical or benchmark reference when possible; otherwise report a systematic refinement study.

Worked example

A pressure drop is 104 Pa on a coarse grid, 101 Pa on a medium grid, and 100 Pa on a fine grid. The medium-to-fine change is approximately 1%, while the coarse-to-medium change is approximately 3%. Report mesh sizes, refinement ratio, residual state, and whether the 1% change meets the design tolerance.

Check: refine where gradients or the engineering output are sensitive, not only where the global cell count is convenient.

Engineering check

For Mesh-Related Failure Modes, maintain traceability from requirement to risk, design output, evidence, and approval. Record the configuration, acceptance criterion, test or analysis conditions, open actions, and residual risk. A method is not complete when the document is filled in; it is complete when the evidence supports the decision and affected controls are updated.